Before any JCB heavy machine reaches a customer, checks are done. Every part is inspected, and each feature is tested. Safety must be ensured before the machine leaves the yard.
But what are the actual steps followed by experts? Which systems are checked first, and what details are focused on?
Every JCB machine showroom should follow these inspection procedures shared below –
Visual Inspection of the Entire Machine
The visual inspection is the first and most basic step. The entire exterior of the JCB machine is checked carefully.
Inspectors look for scratches, dents, cracks, or any signs of physical damage. Paint is examined for peeling, rust, or faded areas.
Glass parts like mirrors and windows are checked for chips or cracks. Safety labels and decals are verified for clarity and correct placement.
Fluid Levels Are Checked
All fluid levels are checked before the machine is approved. Engine oil is inspected for correct level and clean color. Hydraulic oil is examined to ensure it is not low.
Coolant level is checked in the reservoir and radiator. Fuel tank is filled, and any leaks are checked. Brake fluid and transmission oil are also inspected carefully.
If any fluid is low, it is refilled properly. Cleanliness and proper sealing of fluid caps are ensured.
Hydraulic System Is Tested
The hydraulic system is tested to ensure smooth performance. All hoses and lines are checked for cracks or leaks. Cylinders are inspected for damage, rust, or oil marks.
Hydraulic connections are tightened if any looseness is found. Pressure is applied to check how well the system works. Movements of arms and attachments are carefully observed during tests.
Any strange noise or delay is quickly noted and reported. If leaks are seen, the machine is held for repair. Proper function must be confirmed before final delivery.
Electrical Components Are Inspected
All electrical components are carefully checked during inspection. The battery is tested for power, charge, and clean terminals. Wires and cables are examined for cuts or loose ends.
Lights are turned on to check proper function and brightness. Indicators, horns, and warning signals are tested one by one. Fuses and switches are also checked for any faults.
Any signs of short circuit are quickly noted and repaired. Electrical safety must be ensured before the machine is delivered. All test results are recorded for final approval.
Tires and Tracks Are Examined
Tires and tracks are inspected for safety and durability. Tire pressure is checked using a standard pressure gauge tool. Worn-out treads are noted and replaced if necessary.
Tracks are examined for alignment, damage, or missing parts. Track tension is checked and adjusted to the correct setting. Nuts and bolts on wheels are tightened if found loose.
Cuts or cracks in rubber are carefully looked for. All findings are written down before moving to the next step.
Engine Performance Is Verified
The engine is started and allowed to run for testing. Unusual sounds or vibrations are carefully listened for. Smoke from the exhaust is observed for any changes.
Idle speed is checked to ensure smooth and stable operation. The throttle is pressed to test engine response and power. Oil pressure and temperature levels are closely monitored during running.
Leaks around the engine area are also looked for. Any warning lights are noted and checked immediately.
Braking System Is Tested
The braking system is thoroughly inspected by JCB telescopic handlers dealers to ensure complete operational safety. Service brakes are applied to verify responsive stopping power and precise control. Parking brakes are engaged to confirm reliable holding strength during stationary operations.
Brake pedals are examined for smooth and consistent movement. Brake fluid levels are checked and refilled if needed, while brake lines are carefully inspected for any leaks.
All brake-related warning indicators are tested for accuracy. Any abnormal sounds or delays are noted immediately to maintain peak performance and safety standards.
FAQS
What is checked during the visual inspection?
The exterior is checked for damage, rust, cracks, and missing or unclear safety labels.
Why are fluid levels important before delivery?
Fluids like engine oil, hydraulic oil, and coolant are checked to ensure proper function and safety.
How is the hydraulic system inspected?
Hoses, cylinders, and connections are checked for leaks, damage, and smooth movement.
What electrical parts are tested?
Battery, lights, fuses, horns, and all wiring are checked for faults and proper operation.
How are tires and tracks inspected?
Tire pressure, tread wear, track alignment, and rubber condition are closely examined.
What engine checks are done?
Engine is started to check sound, smoke, idle speed, response, and for any leaks or alerts.
How is the braking system tested?
Both service and parking brakes are tested for strength, fluid levels, and warning lights.
Are any safety features verified?
Yes, mirrors, handles, decals, warning signals, and labels are all checked for safety compliance.
What happens if a problem is found during inspection?
Any issue like leaks or damage is fixed before the machine can be approved for delivery.
Is a record kept of the inspection results?
Yes, every check and test result are documented for review and approval before delivery.